AFTER ABOUT 10 or 15 MINUTES:
- The grout injected so far should be measured.
- Checking for leaks, connections, or rock movements should be continued.
- If there are no problems, the pressure should be gradually increased with the aim of building up to the maximum pressure over a few minutes, and the grouting should be continued at this pressure with the thickest mix that the hole can take without choking off. Guidance about this follows (note that these things have been touched on briefly on earlier screens. They are enlarged on here)
- If rhere problems, such as leaks, connections, etc treatment methods are suggested later in this programme. Click on this cartoon to go there
Decide which of the following situations is relevant and then follow the reasoning.
If it is a FAST TAKE
Indications
- The surface level in the agitator falls perceptibly when watched for about half a minute.
- There is lack of pressure sensitivity in the hole when the control valve setting is varied.
Reasoning
- Did the water test before grouting have a relatively high take (experience indicates the relative magnitudes of takes)?
- If it did, the fast grout take is reasonable. Thickening of the mix may be necessary after a few more runs.
- If the water test did not have a relatively high take, the fast take probably indicates that a thicker mix could be used successfully without choking the cracks. Therefore, thicken the mix by one step now and possibly thicken further soon.
If it is a MODERATE TAKE
Indications
- The surface level in the agitator falls so slowly that it has to be stared at for about a minute to notice a drop.
- There is a definite, though mild and possibly sluggish, response on the pressure gauge when settings of the control valve are changed.
Reasoning
- This is the usual situation if the starting mix has been suitable. A thicker mix might give premature refusal.
- Keep on this mix for the next few runs at least.
SLOW TAKE
Indications
- Surface level in agitator falls too slowly to be seen.
- Pressure very sensitive to control valve settings.
Reasoning
- Did the water test before grouting indicate fairly tight conditions?
- If it did, slow takes can be expected on relatively thin mixes such as 3 : 1 or 2 : 1.
- Is 1 : 1 or thicker in use? If so, it is too thick for this hole.
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For the observing of grout level in the agitator to be successful, the agitator should have approximately the proportions shown in the sketches.
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The information about thickening shown on a previous screen is repeated here for convenience.
STANDARD MIXES and THICKENING STEPS
There is no need to use any other mixes than
- 5 : 1 by volume
- 4 : 1
- 3 : 1
- 2 : 1
- 1 : 1
- 0.8 : 1
- 0.6 : 1
- 0.5 : 1
These mixes give adequate increments in viscosity. Mixes in between give negligible extra control over viscosity and are only a nuisance.
When thickening the mix during grouting, proceed down the list one mix at a time - never jump a mix. For instance, if thickening from 3 : 1, go to 2 : 1 for a while and then to 1 : 1 and perhaps on. Never go straight from 3 : 1 down to 1 : 1 or else the too sudden thickening is liable to prematurely block cracks in the job.